Ultra High Speed Filling Machine
Product category
12 Head Ultra High Speed Spout Filling Machine
Our Ultra-High-Speed Spout Pouch Packing Machine is a specialized packaging equipment designed to handle spout pouches at exceptionally high speeds. These machines are ideal for industries with high-volume production requirements and where efficiency and productivity are critical factors. They are capable of quickly and accurately picking, filling, and sealing spout pouches, enabling manufacturers to meet the demands of fast-paced production lines
High-Speed Spout Pouch Packing Machine are engineered to operate at significantly faster rates than standard pouch packing machines. They can achieve packaging speeds of hundreds of pouches per minute, depending on the product type and packaging size. It utilizes advanced robotics or mechanical systems for rapid pouch picking from the supply stack or magazine. The pouches are precisely positioned for filling and capping, ensuring minimal downtime and high efficiency.
Ultra-High Speed Full automatic 12 Head stand-up pouch filling and capping machine is suitable to fill all kinds of liquid, such as fruit juice, milk, detergent, beverage, Jelly, Yoghurt, Ketchup, Sauces, mayonnaise etc.
Flow : Auto feeding pouch → Auto Filling → Auto Cleaning nozzle and dry → Auto feeding cap → Auto Tightening → Auto output the pouch
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Technical Parameters
| Property | Value |
|---|---|
Parameter |
12 Dosing Heads |
Packing Capacity |
12000pouch/Hour |
Filling Volume |
≤200ml |
Spout Size |
Standing Pouch:95*135*45mm(W*L*T) |
Air Consumption |
0.6m3/Min @ 0.6-0.8mpa |
Power |
380v/50hz(3phase) |
Gross Power |
4.5kw |
Weight |
2800 Kg |
Dimension |
2700*3600*1900mm |
Process and Material
- Transmission system: Ningbo medium-large gear reduction motor is used for driving, and direct connection transmission is adopted. The transmission system is simple, accurate in positioning control, convenient to adjust through touch screen parameters, and strong in adaptability. Adopt mechanical anti-jamming safety protection device to ensure the normal operation of the machine. Speed regulation with Schneider inverter;
2. Filling part (users can select servo motor + electric cylinder for quantitative filling and touch screen for adjusting filling quantity)
- One-time filling, piston pump + pneumatic angle seat valve type strong metering filling device with adjustable filling quantity.
- The contact part of the filling nozzle and the suction pipe mouth adopts a nozzle non-damage structure and has no sanitary dead angle.
- Each head independent photoelectric switch detects no bag and no filling.
- The filling head is designed without dripping, and the filling head is reserved with a vacuumizing pipe and an inflating pipe joint.
- User self-equipped high-level tank.
- PLC supporting automatic control feeding system.
3. Cleaning of bag mouth: stainless steel plug-type nozzle water inlet prevention design is adopted. Downward movement has buffering and positioning to avoid crushing the nozzle. Cleaning nozzle is installed on the side. Blowing has no dead angle. Opposite injection type cleaning mechanism. Cleaning water and blowing are synchronously and intermittently sprayed with the whole machine. Cleaning is complete without liquid accumulation. The device is all made of stainless materials.
4. Automatic cover arranging and covering: Use electromagnetic vibration to arrange the covers from the track in sequence, Track can be fine-tuned when the nozzle moves, it will automatically cover, set up optical fiber without cover detection, and automatically alarm and stop without cover.
5. Automatic capping (user can select servo motor for direct connection and independent capping): electric capping mechanism, Taiwan motor, gear transmission, 12-head linkage, permanent magnet torque adjustment, capping head driven up and down by air cylinder, accurate positioning and guidance, capping head with buffer to avoid damaging nozzle, capping device with adjustable up and down, left and right positions as a whole
6. Automatic bag withdrawal: stop blocks are used to automatically withdraw bags and buffer chutes are provided
7. Code spraying: reserve the installation position of the code spraying machine, and the user can configure the code spraying machine himself
8. Exhaust: Japanese SMC centralized exhaust system is adopted to reduce pollution and noise.
9. Low-pressure protection: Low-pressure protection technology is adopted to prevent the machine from starting at low pressure and to provide the reliability and stability of the machine. In case of low air pressure during machine operation, the machine will automatically stop for protection.
10. Material: the frame is welded with 304# stainless square pipe and the whole machine is made of stainless steel. (Customers can select the complete machine, add stainless steel square tube and plexiglass cover, and add explosion-proof ultraviolet germicidal lamp and illuminating lamp)
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