Large Bag Pick Fill Seal Machine

Large Bag Rotary Pick-Fiill-Seal Packing Machine

Large Bag Rotary Pick-Fill-Seal Packing Machine is a type of automated packaging equipment used to efficiently package products in Premade Standup, Zipper, Flat Bottom Bags. This type of machine is commonly used in the food and beverage industry, pharmaceuticals, personal care products and other industries where high-speed and precise packaging is required.The name “Rotary Pick-Fill-Seal” indicates the three main stages of the packaging process:

Pick: In this stage, the machine uses a picking mechanism to grab and position empty containers, such as pouches or cups, onto the rotary platform. The containers are usually fed in bulk, and the picking system ensures proper orientation and positioning of each container.
Fill: Once the empty containers are in place, the machine fills them with the desired product. The filling system can vary based on the type of product being packaged. Common filling methods include volumetric filling, auger filling, liquid filling, or combination weigh filling.
Seal: After the containers are filled, the sealing process takes place. This involves securely sealing the containers to prevent any leakage or contamination. The sealing method can vary depending on the packaging material and the specific requirements of the product. Common sealing methods include heat sealing, ultrasonic sealing, or pressure sealing.

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Suitable Bag Type

Main Performance and Features

The entire process occurs on a rotating platform, which allows for continuous and efficient packaging. As one set of containers is filled and sealed, the next set moves into position, ensuring a continuous flow of containers through the machine.

    • Vertcial Pouch Feeding System
    • Hot Foil Type Date Coding & Zipper Opening System
    • Top Opening & Closing Device with Bottom Gusset Opening System
    • Twin Filling System with Bottom Vibrator For Product settle
    • Nitrogen Dosing and Zipper Closing System
    • Twin Sealing System 
    • Product Discharge Conveyor

Packaging Process

Station 1 🡪 Bag feeding : Feed many pouches or bags in the bag magazine, our main bag magazine can move up and down, you can feed bags very easily when it moved down, and when it moved up , there are a mechanical arm with two vacuum caps will take bag up and then transmit it to the mechanical gripper on the rotary table.

Station 2 🡪 Date Printing and Zipper Opening : On this station coding in done with the help of hot foil coding device and Zipper of pouch in open from the top.

Station 3 🡪 Pouch Top & Bottom Opening : To open stand (flat) pouches from top and bottom with two sets vacuum cups to make bag ready for filling at next station. 

Station 4 🡪 Filling 1 :  There is an opening detection device insert into the open bag or pouch to expanding it and detect if it is open or not. No open no filling no sealing.

Station 5 🡪 Filling 2 : Option to add second filler

Station 6 🡪 Nitrogen Dosing and Zipper Closing : On this station Client can purge nitrogen inside the bag to increase the self-life of the product. 

Station 7 🡪 Sealer 1: This system comers up with twin sealer – This first sealer Seal the pouch with high temperature to eliminate the chance of any leakage and proper seal.

Station 8 🡪 Sealing 2 & Discharge: Sealing and Forming and output make the sealing stable and preventing from wrinkling with a couple of cold press, then output the finished production automatically

Key features and benefits

    • High-speed packaging: The rotary design allows for rapid and continuous packaging, making it suitable for high-volume production lines.
    • Precision and accuracy: These machines are designed to ensure precise filling and sealing, minimizing product waste and ensuring consistent package quality.
    • Versatility: Rotary Pick-Fill-Seal machines can handle a wide range of container shapes, sizes, and packaging materials, providing flexibility for various products.
    • Automation: The machines are typically fully automated, reducing the need for manual labor and increasing production efficiency.
    • Hygienic design: Machines used in food and pharmaceutical industries are often designed to meet strict hygiene and sanitation standards, ensuring the safety and integrity of the packaged products.

      As with any packaging equipment, it’s essential to choose a Rotary Pick-Fill-Seal Packing Machine that matches the specific packaging requirements of the product and industry. Manufacturers of such machines can provide guidance and customization options to meet individual needs.

Technical Parameters

Property Value
No. of working stations
Eight
Bags size in mm
W:200 -~350mm x L:280~450mm
Bag Type
All Type Of Heat Sealable Preformed Side Seal Bags,
Fin Seal Bags, Block Bottom Bags, Zip-Lock Re-Closeable Bags, Stand-Up Pouch etc.
Filling Volume
500 – 5000g depending on type of products
Capacity
10-25bags/min bag depends on the product status and filling weight
Package Accuracy
Error≤±1%
Total power consumption
5 Kw
Weight
2400kgs
Compress air requirement
0.6m³/min supply by user

Suitable Products

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