5th Gen Rotary Pick Fill Seal Machine
Product category
5th Generation Rotary Pick-Fill-Seal Machine
5th Generation High-end Rotary Pick Fill Seal Pouch Packing Machine is a state-of-the-art, advanced packaging equipment designed for efficient and precise packaging of products into pouches. These machines are typically used in industries that demand top-notch packaging quality, high-speed production, and versatility to handle various product types and packaging materials.
5th Gen. Rotary Pick-Fill-Seal Packaging Machine offers several advantages, such as increased production efficiency, higher packaging accuracy, and reduced product wastage, making them a preferred choice for industries that prioritize top-quality packaging and automation.
Our latest 5th Generatioon standup Zipper Pouch Pick Fill Seal Packing Machine is a specialized packaging equipment designed to automatically fill and seal stand-up pouches with a zipper closure. These pouches are widely used for packaging a variety of products, including snacks, pet food, coffee, powders, and more. Pick Fill Seal Packing Machine streamlines the packaging process, providing an efficient and automated solution for high-speed production while maintaining the quality and appearance of the final packaged product.
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Suitable Bag Type
Technical Parameters
| Property | Value |
|---|---|
No. of working stations | Eight |
Bags size in mm | W:120~240mm (300mm optional) L:100~350mm |
Bag Type | All Type Of Heat Sealable Preformed Side Seal Bags, Fin Seal Bags, Gusseted Bags, Block Bottom Bags, Zip-Lock Re-Closeable Bags, Stand-Up Pouch With Or Without Spout, 3D Bags etc. |
Filling Volume | 30 – 2500g depending on type of products |
Capacity | 25-60bags/min for common bag
25-40bags/min for zipper bag (The speed depends on the product status and filling weight)) |
Package Accuracy | Error≤±1% |
Total power consumption | 2.5Kw |
Dimensions | 1140*1500*1560mm |
Weight | 2000kgs |
Compress air requirement | 0.6m³/min supply by user |
Exclusive Attachments with Machine
- Conveyor Type Pouch Feeding System
- Hot Foil Type Date Coding System
- Zipper Opening & Closing Device
- Bottom Gusset Opening System
- Bottom Vibrator for Product settle
- Product Settlement Reciprocator Vibrator
- Nitrogen Flushing System
- Pouch Shaper
- High Tensile Heater
- Euro Hole System
- Product Discharge Conveyor
Main Performance and Features
- Fill automatic preformed bags packaging system suitable for large and medium size production industries.
- Changing bag type just only do quick adjustment without size parts changeover.
- Friendly man-machine interface.
- Easy to clean and low in maintenance
- Complying with GMP standard, all product contact parts are in stainless steel or food grade materials
- State-of- the art PLC and touch screen electric control system.
- Wash down and anti-rust construction
- Possibility to link-up and synchronize with other up and down stream packaging Equipment.
Safety
- No bag – no filling- no sealing, machine alarm.
- Bag opening miss – no filling – no sealing, machine alarm.
- Machine stop or alarm when the air pressure is abnormal.
- Error position display at the control panel.
- Control panel locate on the right side top of the machine.
- Outside of the machine and all the parts which touch production all made by stainless steel.
- There are several safety doors made by aluminum Profile Frame.
- The doors are equipped with safety proximity sensors.
- Machine surface can be washed by water and brushed by cloth.
Packaging Process
Station 1 🡪 Bag feeding : Our main bag magazine can feed many pouches or bags in the bag magazine. The Conveyor type feeding system assure proper feeding and lifting of the bags to the machine. Our Bag Magazine move up and down, you can feed bags very easily when it moved down, and when it moved up , there are a mechanical arm with two vacuum caps will take bag up and then transmit it to the mechanical gripper on the rotary table.
Station 2 🡪 Zipper Opening and Date Coding: At this station date is printed on the bag, we provide Hot foil type date coding system with the machine which can be upgraded to the TTO against the charges if requested. Along with date coding we provide the attachment for opening of zipper pouches as a value added feature which can help to use even zipper bags in the machine.
Station 3 🡪 Top & Bottom Gusset Opening: On this station machine to open stand(flat) pouches from top and bottom with two sets vacuum caps, and with pressure of air it open the wide mouth of the pouch with help of gripper & clamp to assure that the product can be feeded properly inside the bag at next station.
Station 4 🡪Filling 1-Solid Product : The desired product will be filled in the bag with the help of cup type conveyor at this filling station- Firstly with the help of Stick Proof Dimples Multihead weigher desired weight of product/products will be dropped inside the infeed cup type conveyor and then Material will be transferred from bowl to pouch through dimpled hopper, with the help of bottom vibrator it will insure that product settled inside the bag properly. There is an opening detection device insert into the open bag or pouch to expanding it and detect if it is open or not. No open no filling no sealing.
Station 5 🡪Filling 2-Liquid/Paste (Optional) : Highly accurate rotary valve type piston liquid/paste filling system will be used to fill the desired quantity of hot paste inside the bag. Bottom vibrator will assure that the liquid settled inside the bag properly. There is an opening detection device insert into the open bag or pouch to expanding it and detect if it is open or not. No open no filling no sealing.
Station 6 🡪 Nitrogen Dosing and Product Settling : This Station will be used to close bag & zipper Seal the second time to make , the sealing more perfectly. There will be also the bag shapping and air removing device at this station to assure that formed bag will gave perfect shape and free from extra air.
Station 7 🡪 Bag Shaping and Sealing: At this station bag will be heat Seal with perfect dotted type sealers which not only looks great but also make the sealing more perfectly.
Station 8 🡪 Euro Hole Puncg and Bag Discharge : At this station the bag Sealing is done by cool sealer to make sure that bag sealing fixed properly output make the sealing stable and preventing from wrinkling with cold press, then bag will be discharged by machine to the conveyor and output the finished production automatically. It does the Euro Hole if machine is opted with Eurohole system.
Suitable Products
- Liquid – Handwash, Detergent, Yellow rice wine, Soy sauce, Rice vinegar, Juice, Tomato paste, Peanut paste, Fruit paste, Chili sauce, Bean sauce, etc.
- Granule – Ready-Premixes, Crystal MSG, Granule medicine, Capsule, Seeds, Raw Chemistry material, Sugar, Chicken essence, Melon seed, Nuts, Pesticides, Fertilizer, Feed, etc.
- Powder – Ready-to-Cook Premixes, Flour, Flavoring, MSG, Milk powder, Glucose, Washing powder, Raw chemistry material, White sugar, Pesticides, Fertilizers, etc.
- Solid – Dry-Fruits, Namkeen, Pulses, Rice, Candy, Red dates, Oatmeal, Chocolate, Cookies, Peanut, Green soybeans, Rock candy, Pastry, Commodity, Puffed food, etc.
