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Retort Ready To Eat PFS Machine

Retort Pouch Rotary Pick-Fiill-Seal Packing Machine

A Retort Pouch – Rotary Pick-Fill-Seal Packing Machine is a specialized type of packaging equipment used to fill and seal retort pouches. Retort pouches are flexible, heat-resistant, and often used for packaging various food products such As Ready-To-Eat Meals, Soups, Sauces, And Pet Foods. The retort pouches are designed to withstand the high-temperature processing that occurs during sterilization, which extends the shelf life of the packaged products.

Main Performance and Features

  • Conveyor Type Pouch Feeding System
  • Hot Foil Type Date Coding System
  • Top Opening & Closing Device with Bottom Gusset Opening System
  • Bottom Vibrator For Product settle
  • Twin Filling System
  • Twin Sealing System 
  • Product Discharge Conveyor

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Suitable Bag Type

Packaging Process

Station 1 🡪 Bag feeding : Feed many pouches or bags in the bag magazine, our main bag magazine can move up and down, you can feed bags very easily when it moved down, and when it moved up , there are a mechanical arm with two vacuum caps will take bag up and then transmit it to the mechanical gripper on the rotary table.

Station 2 🡪 Date Printing and Top Opening : On this station coding in done with the help of hot foil coding device and pouch in open from the top.

Station 3 🡪 Pouch Top & Bottom Opening : To open stand (flat) pouches from top and bottom with two sets vacuum cups to make bag ready for filling at next station. 

Station 4 🡪 Filling 1 :  There is an opening detection device insert into the open bag or pouch to expanding it and detect if it is open or not. No open no filling no sealing.

Station 5 🡪 Filling 2 : There is an opening detection device insert into the open bag or pouch to expanding it and detect if it is open or not.  No open no filling no sealing.

Station 6 🡪 Pouch top Cleaning/Optional Attachment: This station is dedicate to clean the top of bag and perform custom make application as per clients need.

Station 7 🡪 Sealer 1: This system comers up with twin sealer – This first sealer Seal the pouch with high temperature to eliminate the chance of any leakage and proper seal.

Station 8 🡪 Sealing 2 & Discharge: Sealing and Forming and output make the sealing stable and preventing from wrinkling with a couple of cold press, then output the finished production automatically

Retort pouch packing machines come in various configurations and capacities to suit the specific needs of different industries and production volumes. They can be semi-automatic or fully automatic, depending on the level of automation required by the manufacturer.

It’s worth noting that technology and machine capabilities may have evolved beyond what is described here, as the field of packaging equipment constantly advances. Therefore, it’s always recommended to consult with manufacturers or industry experts for the most up-to-date information on retort pouch packing machines.

Main Performance and Features

  • No bag – no filling- no sealing, machine alarm. 
  • Automatic Bag Changing – quick adjustment without size parts changeover.
  • State-of- the art PLC and touch screen electric control system, for friendly man-machine interface. 
  • Complying with GMP standard, all product contact parts are in stainless steel or food grade materials.  
  • Easy to clean and low in maintenance. Wash down and anti-rust construction. Machine surface can be washed by water and brushed by cloth.
  • Possibility to link-up and synchronize with other up and down stream packaging Equipment.
  • Machine stop or alarm when the air pressure is abnormal. Error position display at the control panel.
  • There are several safety doors made by aluminum Profile Frame. 

Technical Parameters

Property Value
No. of working stations
Eight
Bags size in mm
W:80~200mm x L:100~250mm
Bag Type
All Type of Heat Sealable Preformed Retort Bags.
Filling Volume
100 – 1000g depending on type of products
Capacity
20-45bags/min for common bag (The speed depends on the product status and filling weight))
Package Accuracy
Error≤±1%
Total power consumption
5 Kw
Dimensions
1140*1500*1560mm
Weight
1400kgs
Compress air requirement
0.6m³/min supply by user

Suitable Products

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