4th Gen Pick Fill Seal Machine
Product category
4th Generation Rotary Pick-Fiill-Seal Packing Machine
Like our Masala Packing Machine, Our Rotary Pick-Fill-Seal (PFS) Packing Machine is also the perfect solution for all types of premade bags, irrespective of their shapes and sizes. These Machines streamline your operations and increase output by as much as 50 percent with premade pouches. Unlike VFFS machinery that utilizes roll stock film to create bags, our premade pouch packing machines offer something completely different.
These latest and innovative packaging machines Pick-Fill-Seal already premade custom pouches, so no rollstock is required. Moreover it can also perform online vacuum with more advance system. The end result – your packaged product looks modern, offers convenience, and differentiates itself from your competition.
Main Performance and Features
- Vertcial Pouch Feeding System
- Hot Foil Type Date Coding & Zipper Opening System
- Top Opening & Closing Device with Bottom Gusset Opening System
- Twin Filling System with Bottom Vibrator For Product settle
- Nitrogen Dosing and Zipper Closing System
- Twin Sealing System
- Product Discharge Conveyor
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Suitable Bag Type
Technical Parameters
| Property | Value |
|---|---|
No. of working stations |
Eight |
Bags size in mm |
W:100 -~250mm x L:120~320mm |
Bag Type |
All Type Of Heat Sealable Preformed Side Seal Bags, Fin Seal Bags, Block Bottom Bags, Zip-Lock Re-Closeable Bags, Stand-Up Pouch etc. |
Filling Volume |
100 – 1000g depending on type of products |
Capacity |
20-45bags/min for common bag 20-30bags/min for Zipper bag (The speed depends on the product status and filling weight)) |
Package Accuracy |
Error≤±1% |
Total power consumption |
5 Kw |
Dimensions |
1140*1500*1560mm |
Weight |
1400kgs |
Compress air requirement |
0.6m³/min supply by user |
Packaging Process
Station 1 🡪 Bag feeding : Feed many pouches or bags in the bag magazine, our main bag magazine can move up and down, you can feed bags very easily when it moved down, and when it moved up , there are a mechanical arm with two vacuum caps will take bag up and then transmit it to the mechanical gripper on the rotary table.
Station 2 🡪 Date Printing and Zipper Opening : On this station coding in done with the help of hot foil coding device and Zipper of pouch in open from the top.
Station 3 🡪 Pouch Top & Bottom Opening : To open stand (flat) pouches from top and bottom with two sets vacuum cups to make bag ready for filling at next station.
Station 4 🡪 Filling 1 : There is an opening detection device insert into the open bag or pouch to expanding it and detect if it is open or not. No open no filling no sealing.
Station 5 🡪 Filling 2 : Option to add second filler
Station 6 🡪 Nitrogen Dosing and Zipper Closing : On this station Client can purge nitrogen inside the bag to increase the self-life of the product.
Station 7 🡪 Sealer 1: This system comers up with twin sealer – This first sealer Seal the pouch with high temperature to eliminate the chance of any leakage and proper seal.
Station 8 🡪 Sealing 2 & Discharge: Sealing and Forming and output make the sealing stable and preventing from wrinkling with a couple of cold press, then output the finished production automatically
It’s worth noting that technology and machine capabilities may have evolved beyond what is described here, as the field of packaging equipment constantly advances. Therefore, it’s always recommended to consult with manufacturers or industry experts for the most up-to-date information on retort pouch packing machines.
Main Performance and Features
- No bag – no filling- no sealing, machine alarm.
- Automatic Bag Changing – quick adjustment without size parts changeover.
- State-of- the art PLC and touch screen electric control system, for friendly man-machine interface.
- Complying with GMP standard, all product contact parts are in stainless steel or food grade materials.
- Easy to clean and low in maintenance. Wash down and anti-rust construction. Machine surface can be washed by water and brushed by cloth.
- Possibility to link-up and synchronize with other up and down stream packaging Equipment.
- Machine stop or alarm when the air pressure is abnormal. Error position display at the control panel.
- There are several safety doors made by aluminum Profile Frame.
Suitable Products
- Liquid – Handwash, Detergent, Yellow rice wine, Soy sauce, Rice vinegar, Juice, Tomato paste, Peanut paste, Fruit paste, Chili sauce, Bean sauce, etc.
- Granule – Ready-Premixes, Crystal MSG, Granule medicine, Capsule, Seeds, Raw Chemistry material, Sugar, Chicken essence, Melon seed, Nuts, Pesticides, Fertilizer, Feed, etc.
- Powder – Ready-to-Cook Premixes, Flour, Flavoring, MSG, Milk powder, Glucose, Washing powder, Raw chemistry material, White sugar, Pesticides, Fertilizers, etc.
- Solid – Dry-Fruits, Namkeen, Pulses, Rice, Candy, Red dates, Oatmeal, Chocolate, Cookies, Peanut, Green soybeans, Rock candy, Pastry, Commodity, Puffed food, etc.
