5th Generation Pick-Fill-Seal Machine
Product category
Our 5th Generation Pick-Fill-Seal Machine is specially designed to meet the unique requirements of Pick-Fill-Seal, delivering precision and efficiency in every operation.
Equipped with advanced technology, our machines provide a seamless and reliable packing process, from measuring and filling to sealing and packaging.
This ensures that your products are packed safely, preserving their natural flavor and increasing shelf life. The user-friendly interface and customizable settings of our 5th Generation Pick-Fill-Seal Machine optimize packing operations while ensuring high quality.
Whether you are dealing with nuts or similar products, our machine delivers consistent results, increasing productivity and reducing operational costs.
Choose New Imperial Associates P. Ltd.‘s 5th Generation Pick-Fill-Seal Machine for a cost-effective, high-performance solution that meets the demands of the modern packing industry.
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5th Generation Rotary Pick-Fill-Seal Machine
Our 5th generation pick fill seal machine is state-of-the-art, advanced packaging equipment designed for efficient and precise packaging of products in pouches.
These machines are typically used in industries that demand top-level packaging quality, high-speed production, and versatility to handle various product types and packaging materials.
It has many benefits, such as increased production efficiency, high packaging accuracy, and reduced product wastage, making it the preferred choice for industries that prioritize top-quality packaging and automation.
Our latest 5th Generation Pick-Fill-Seal Machine is specialized packaging equipment designed to automatically fill and seal stand-up pouches with zipper closures. These pouches are widely used for packaging a variety of products, including snacks, pet food, coffee, powders, and more.
5th Generation Pick-Fill-Seal Machine streamlines the packaging process, providing an efficient and automated solution for high-speed production while maintaining the quality and appearance of the final packaged product.
Suitable Bag Type
Technical Parameters
| Property | Value |
|---|---|
No. of working stations | Eight |
Bags size in mm | W:120~240mm (300mm optional) L:100~350mm |
Bag Type | All Type Of Heat Sealable Preformed Side Seal Bags, Fin Seal Bags, Gusseted Bags, Block Bottom Bags, Zip-Lock Re-Closeable Bags, Stand-Up Pouch With Or Without Spout, 3D Bags etc. |
Filling Volume | 30 – 2500g depending on type of products |
Capacity | 25-60bags/min for common bag
25-40bags/min for zipper bag (The speed depends on the product status and filling weight)) |
Package Accuracy | Error≤±1% |
Total power consumption | 2.5Kw |
Dimensions | 1140*1500*1560mm |
Weight | 2000kgs |
Compress air requirement | 0.6m³/min supply by user |
Exclusive Attachments with Machine
- Conveyor Type Pouch Feeding System
- Hot Foil Type Date Coding System
- Zipper Opening & Closing Device
- Bottom Gusset Opening System
- Bottom Vibrator for Product settle
- Product Settlement Reciprocator Vibrator
- Nitrogen Flushing System
- Pouch Shaper
- High Tensile Heater
- Euro Hole System
- Product Discharge Conveyor
Main Performance and Features Of 5th Generation Pick-Fill-Seal Machine
- Fill automatic preformed bags packaging system suitable for large and medium-sized production industries.
- Changing bag type just only do quick adjustments without size parts changeover.
- Friendly man-machine interface.
- Easy to clean and low in maintenance
- Complying with GMP standards, all product contact parts are in stainless steel or food-grade materials
- State-of-the-art PLC and touch screen electric control system.
- Wash down and anti-rust construction
- Possibility to link up and synchronize with other up and downstream packaging Equipment.
Safety
- No bag – no filling- no sealing, machine alarm.
- Bag opening miss – no filling – no sealing, machine alarm.
- Machine stop or alarm when the air pressure is abnormal.
- Error position display at the control panel.
- Control panel locate on the right side top of the machine.
- Outside of the machine and all the parts which touch production all made by stainless steel.
- There are several safety doors made by aluminum Profile Frame.
- The doors are equipped with safety proximity sensors.
- Machine surface can be washed by water and brushed by cloth.
Packaging Process
Station 1 🡪 Bag feeding: Our main bag magazine can feed many pouches or bags in the bag magazine. The Conveyor type feeding system assures proper feeding and lifting of the bags to the machine. Our Bag Magazine moves up and down, you can feed bags very easily when they move down, and when they move up, there is a mechanical arm with two vacuum caps that will take the bag up and transmit it to the mechanical gripper on the rotary table.
Station 2 🡪 Zipper Opening and Date Coding: At this station date is printed on the bag, we provide a Hot foil type date coding system with the machine which can be upgraded to the TTO against the charges if requested. Along with date coding, we provide the attachment for the opening of zipper pouches as a value-added feature that can help to use even zipper bags in the machine.
Station 3 🡪 Top & Bottom Gusset Opening: On this station, the machine opens stand (flat) pouches from top and bottom with two sets of vacuum caps, and with the pressure of air it opens the wide mouth of the pouch with the help of gripper & clamps to assure that the product can be fed properly inside the bag at next station.
Station 4 🡪Filling 1-Solid Product: The desired product will be filled in the bag with the help of a type conveyor at this filling station- Firstly with the help of Stick Proof Dimples Multihead weigher desired weight of product/products will be dropped inside the infeed cup type conveyor and then Material will be transferred from bowl to pouch through dimpled hopper, with the help of bottom vibrator it will insure that product settled inside the bag properly. There is an opening detection device inserted into the open bag or pouch to expand it and detect if it is open or not—no opening no filling no sealing.
Station 5 🡪Filling 2-Liquid/Paste (Optional): A highly accurate rotary valve-type piston liquid/paste filling system will be used to fill the desired quantity of hot paste inside the bag. The bottom vibrator will ensure that the liquid settles inside the bag properly. There is an opening detection device inserted into the open bag or pouch to expand it and detect if it is open or not. No open no filling no sealing.
Station 6 🡪 Nitrogen Dosing and Product Settling: This Station will be used to close the bag & zipper Seal the second time to make, the sealing more perfect. There will be also a bag shopping and air removal device at this station to ensure that the formed bag will give perfect shape and be free from extra air.
Station 7 🡪 Bag Shaping and Sealing: At this station bag will be heat Sealed with perfect dotted type sealers which not only look great but also make the sealing more perfect.
Station 8 🡪 Euro Hole Punching and Bag Discharge: At this station, the bag Sealing is done by a cool sealer to make sure that the bag sealing is fixed properly output make the sealing stable and prevent wrinkling with a cold press, The bag will be discharged by machine to the conveyor and output the finished production automatically. It does the Euro Hole if the machine opts for the Eurohole system.
Suitable Products
- Liquid – Handwash, Detergent, Yellow rice wine, Soy sauce, Rice vinegar, Juice, Tomato paste, Peanut paste, Fruit paste, Chili sauce, Bean sauce, etc.
- Granule – Ready-Premixes, Crystal MSG, Granule medicine, Capsule, Seeds, Raw Chemistry material, Sugar, Chicken essence, Melon seed, Nuts, Pesticides, Fertilizer, Feed, etc.
- Powder – Ready-to-Cook Premixes, Flour, Flavoring, MSG, Milk powder, Glucose, Washing powder, Raw chemistry material, White sugar, Pesticides, Fertilizers, etc.
- Solid – Dry-Fruits, Namkeen, Pulses, Rice, Candy, Red dates, Oatmeal, Chocolate, Cookies, Peanut, Green soybeans, Rock candy, Pastry, Commodity, Puffed food, etc.
